Welcome to Jiangsu DLX alloy Co., Ltd.
Email:sales8@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Specialized manufacturer of high temperature alloys, precision alloys and Incoloy,over 20 years.
Welcome to Jiangsu DLX alloy Co., Ltd.
Email:sales8@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Specialized manufacturer of high temperature alloys, precision alloys and Incoloy,over 20 years.
Whatsapp：+86 199 0611 9641
Email：sales8@dlx-alloy.com
Add：NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
High Temperature Wire
Product Details
GH3536 nickel-based high-temperature alloy wire has become an essential material in industries that demand high performance in extreme temperature environments. Known for its excellent mechanical properties, corrosion resistance, and thermal stability, GH3536 wire is widely used in critical applications within the aerospace, energy, and chemical industries. The production of GH3536 high-temperature alloy wire involves a meticulous process to ensure high quality and consistency, from raw material selection to the final surface treatment.
In this article, we will delve into the production process, chemical composition, advantages, and the broad range of applications of GH3536 wire, as well as its future prospects in the market.
The production of GH3536 high-temperature alloy wire involves several key steps, each crucial to ensuring the high performance and reliability of the final product. These steps include:
Raw Material Selection: The quality of raw materials is the foundation of the alloy wire’s performance. Strict controls are applied to select materials that will contribute to the alloy’s durability and resistance to high temperatures.
Melting Process: The alloy is melted using vacuum induction melting or arc melting. These methods ensure the uniformity of the alloy composition, preventing segregation of elements and ensuring consistent material properties throughout.
Casting: The molten alloy is cast into billets or other forms suitable for further processing.
Heat Treatment: GH3536 undergoes heat treatment to optimize its microstructure, improving its strength, hardness, and corrosion resistance. The alloy is subjected to solution annealing, followed by aging processes to achieve the desired mechanical properties.
Rolling & Stretching: The billets are rolled to create wire or other forms. This process ensures that the alloy maintains a fine microstructure while enhancing its strength and flexibility.
Annealing: This process is used to relieve stress in the material and improve its ductility.
Surface Treatment: To improve oxidation resistance and enhance the alloy’s overall performance, surface treatment processes like pickling and coating are applied.
Each stage of the production process is strictly controlled to ensure the highest quality standards, ensuring that the wire is suitable for high-temperature applications.
The chemical composition of GH3536 alloy is a critical factor influencing its high-temperature performance. Here is the typical composition of GH3536:
Item | A-286 | Nimonic80A | Nimonic 90 | GH1140 | GH3625 | GH3536 | GH4169 |
C | ≤0.08 | ≤0.1 | ≤0.13 | 0.06-0.12 | ≤0.1 | 0.05-0.15 | ≤0.08 |
Mn | ≤2 | ≤1 | ≤1 | ≤0.7 | 3.14-4.15 | -- | ≤0.35 |
Fe | rest | ≤3 | ≤1.5 | rest | ≤0.5 | -- | rest |
P | ≤0.04 | ≤0.02 | -- | ≤0.025 | -- | -- | -- |
S | ≤0.03 | ≤0.015 | ≤0.015 | ≤0.015 | -- | -- | ≤0.01 |
Si | ≤1 | ≤1 | ≤1 | ≤0.8 | -- | -- | ≤0.35 |
Cu | -- | -- | ≤0.2 | -- | -- | -- | ≤0.3 |
Ni | 24-27 | rest | -- | 35-40 | rest | rest | 50-55 |
Co | -- | ≤2 | 15-21 | -- | ≤1.00 | 0.5-2.5 | ≤1.00 |
Al | ≤0.35 | 1-1.8 | 1-2 | 0.2-0.6 | ≤0.4 | ≤0.5 | 0.2-0.8 |
Ti | 1.9-2.35 | 1.8-2.7 | 2-3 | 0.7-1.2 | ≤0.4 | ≤0.15 | 0.7-1.15 |
Cr | 13.5-16 | 18-21 | 18-21 | 20-23 | 20-23 | 20.5-23 | 17-21 |
Nb | -- | -- | -- | -- | -- | -- | 4.75-5.5 |
Mo | 1-1.5 | -- | -- | 2-2.5 | 8-10 | 8-10 | 2.8-3.3 |
B | 0.001-0.1 | ≤0.008 | ≤0.02 | -- | -- | -- | -- |
V | 0.1-0.5 | -- | -- | -- | -- | -- | -- |
W | -- | -- | -- | 1.4-1.8 | -- | 0.2-1 | -- |
Zr | -- | ≤0.15 | ≤0.15 | -- | -- | -- | -- |
Pb | -- | -- | ≤0.002 | -- | -- | -- | -- |
Ce | -- | -- | -- | ≤0.05 | -- | -- | -- |
Size Range | |
Wire | 0.5-7.5mm |
Rod/Bar | 8.0-200mm |
Strip | (0.50-2.5)*(5-180)mm |
Tube | custom made |
| Plate | custom made |
GH3536 nickel-based high-temperature alloy wire is widely used in various industries where high-performance materials are essential. Some of the primary applications include:
GH3536 wire is crucial in the aerospace industry, where high-temperature strength and resistance to corrosion are critical. It is used in components such as:
Turbine blades and discs for jet engines.
Exhaust valves in both aircraft and spacecraft engines.
High-temperature springs used in engine mechanisms.
The high-temperature capabilities of GH3536 make it suitable for:
Gas turbines in power plants, ensuring reliable operation at elevated temperatures.
Boiler tubes and heat exchangers, where resistance to thermal cycling is essential.
In chemical plants, GH3536 is used for parts exposed to aggressive environments, such as:
Heat exchangers that need to withstand high-temperature fluids.
Reactor components, where corrosion and oxidation resistance are critical.
GH3536 wire is used in:
Exhaust systems and valves for high-performance vehicles.
Turbocharger components where high temperatures are common.
Superior High-Temperature Performance
GH3536 wire maintains its mechanical properties even in extreme temperatures up to 1000°C (1832°F), making it ideal for high-temperature applications in aerospace, energy, and automotive industries.
Excellent Oxidation & Corrosion Resistance
The alloy’s composition gives it outstanding resistance to oxidation and corrosion, ensuring longevity and durability in aggressive environments.
High Creep and Fatigue Resistance
GH3536 excels under prolonged stress, maintaining strength and integrity even under high mechanical load and thermal cycling.
Age-Hardenable
This alloy can be strengthened further through heat treatment processes, providing even greater strength and toughness when needed.
Versatile Applications
Due to its exceptional properties, GH3536 wire is used in a variety of industries, from aerospace to chemical processing, offering versatility and reliability.
Industry Leadership: Our GH3536 wire is made by one of the top 5 manufacturers in China’s nonferrous metal industry, ensuring premium quality.
Customizable Products: Thousands of product specifications are available to meet a wide range of buyer needs.
Low Minimum Order Quantity (MOQ): We offer flexible orders, including custom samples.
Fast Delivery: Short production lead times and fast delivery ensure that your needs are met promptly.
Professional Inspection: Comprehensive testing, including spectrometry and tensile testing, ensures all products meet the highest quality standards.
Excellent Customer Support: Our professional team is available 24/7 to assist with inquiries and provide quotes.
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQ
A1: Our company specializes in manufacturing high-performance materials, particularly high-temperature alloy wire like GH3536. We provide solutions for industries including aerospace, automotive, power generation, and chemical processing, ensuring top-tier product quality and customer service.
A2: We are based in Jiangsu, China, a key hub for high-quality alloy production. Our facilities are equipped with state-of-the-art technology to ensure precision and consistency in every product we manufacture.
A3: You can easily reach our sales team through email at [your-email@example.com] or by filling out the contact form on our website. Our team is available 24/7 to respond to inquiries and provide professional quotations tailored to your specific needs.
A4: Our production lead time typically ranges from 5-7 days, depending on the order size and customization requirements. We prioritize fast delivery without compromising on product quality.
A5: To place an order, simply contact our sales team via email or phone. We will guide you through the process, from selecting the right specifications to finalizing the details and arranging delivery. We also offer customized samples if required.
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