Welcome to Jiangsu DLX alloy Co., Ltd.
Email:sales8@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Specialized manufacturer of high temperature alloys, precision alloys and Incoloy,over 20 years.
Welcome to Jiangsu DLX alloy Co., Ltd.
Email:sales8@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Specialized manufacturer of high temperature alloys, precision alloys and Incoloy,over 20 years.
Whatsapp：+86 199 0611 9641
Email：sales8@dlx-alloy.com
Add：NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
High Temperature Rod
Product Details
High Temperature Alloy Bar & Rod GH1104 is a premium material specifically designed for use in extreme environments, particularly in aerospace applications such as aero engine combustion chambers. Manufactured from a high-quality combination of iron, nickel, and cobalt, GH1104 alloy exhibits exceptional high-temperature strength, corrosion resistance, and oxidation resistance. This alloy is capable of withstanding temperatures above 600°C and performing under mechanical stress, making it ideal for components subjected to extreme conditions, such as in jet engines and gas turbines.
The alloy is recognized for its excellent fatigue performance, fracture toughness, and overall reliability. It maintains its strength and structural integrity even when exposed to prolonged heat and stress, ensuring long-lasting performance and reducing the need for frequent maintenance. With its superior performance, GH1104 alloy is a vital material in industries that require components capable of handling high stress and temperatures over extended periods.
| Item | A-286 | Nimonic80A | Nimonic 90 | GH1140 | GH3625 | GH3536 | GH4169 |
|---|---|---|---|---|---|---|---|
| C | ≤0.08 | ≤0.1 | ≤0.13 | 0.06-0.12 | ≤0.1 | 0.05-0.15 | ≤0.08 |
| Mn | ≤2 | ≤1 | ≤1 | ≤0.7 | 3.14-4.15 | -- | ≤0.35 |
| Fe | rest | ≤3 | ≤1.5 | rest | ≤0.5 | -- | rest |
| P | ≤0.04 | ≤0.02 | -- | ≤0.025 | -- | -- | -- |
| S | ≤0.03 | ≤0.015 | ≤0.015 | ≤0.015 | -- | -- | ≤0.01 |
| Si | ≤1 | ≤1 | ≤1 | ≤0.8 | -- | -- | ≤0.35 |
| Cu | -- | -- | ≤0.2 | -- | -- | -- | ≤0.3 |
| Ni | 24-27 | rest | -- | 35-40 | rest | rest | 50-55 |
| Co | -- | ≤2 | 15-21 | -- | ≤1.00 | 0.5-2.5 | ≤1.00 |
| Al | ≤0.35 | 1-1.8 | 1-2 | 0.2-0.6 | ≤0.4 | ≤0.5 | 0.2-0.8 |
| Ti | 1.9-2.35 | 1.8-2.7 | 2-3 | 0.7-1.2 | ≤0.4 | ≤0.15 | 0.7-1.15 |
| Cr | 13.5-16 | 18-21 | 18-21 | 20-23 | 20-23 | 20.5-23 | 17-21 |
| Nb | -- | -- | -- | -- | -- | -- | 4.75-5.5 |
| Mo | 1-1.5 | -- | -- | 2-2.5 | 8-10 | 8-10 | 2.8-3.3 |
| B | 0.001-0.1 | ≤0.008 | ≤0.02 | -- | -- | -- | -- |
| V | 0.1-0.5 | -- | -- | -- | -- | -- | -- |
| W | -- | -- | -- | 1.4-1.8 | -- | 0.2-1 | -- |
| Zr | -- | ≤0.15 | ≤0.15 | -- | -- | -- | -- |
| Pb | -- | -- | ≤0.002 | -- | -- | -- | -- |
| Ce | -- | -- | -- | ≤0.05 | -- | -- | -- |
| Size Range | |
|---|---|
| Wire | 0.5-7.5mm |
| Rod/Bar | 8.0-200mm |
| Strip | (0.50-2.5)*(5-180)mm |
| Tube | custom made |
| Plate | custom made |
Melting
The alloy process begins with melting high-purity raw materials in an electric arc furnace or induction furnace. The molten metal is then refined to remove impurities and ensure the desired chemical composition is achieved.
Casting
Once refined, the alloy is cast into ingots. These ingots undergo homogenization heat treatment to eliminate segregation and improve uniformity, ensuring the final product meets high-quality standards.
Forging
The ingots are hot-forged at temperatures above 1100°C to shape them and refine their grain structure. This step is crucial for improving the alloy’s mechanical properties, ensuring it performs reliably in high-stress environments.
Hot Rolling
The forged material is then hot-rolled to reduce thickness and achieve the final dimensions for bars or rods. This process enhances the alloy’s directional properties, which are crucial for certain aerospace applications.
Annealing
To relieve internal stresses and improve ductility, the material undergoes annealing at temperatures around 900-950°C. This ensures that the final product is ready for machining and use in high-performance applications.
Finishing
The final step involves cutting the bars or rods to the required lengths and applying necessary surface treatments, such as grinding, polishing, or coating, to protect the alloy from environmental factors.
Exceptional Features
High-Temperature Resistance
GH1104 alloy bar & rod is designed to withstand extreme temperatures above 600°C without losing its structural integrity. This makes it an excellent choice for high-heat environments such as aero engine combustion chambers.
Corrosion and Oxidation Resistance
The alloy’s high content of chromium and nickel ensures outstanding resistance to corrosion and oxidation, even in aggressive environments exposed to high heat and moisture, essential for aerospace and power generation components.
Superior Mechanical Strength
With high tensile and yield strength, GH1104 alloy maintains its performance under mechanical stress, even in the most demanding applications like jet engines and gas turbines.
Fatigue and Creep Resistance
GH1104 alloy has excellent fatigue performance and resistance to creep, ensuring that it can endure repeated thermal and mechanical stress without failure, which is critical for long-term operation in aero engine combustion chambers.
Weldability and Machinability
This alloy can be welded and machined using standard industrial techniques, allowing for versatile applications and the ability to fabricate complex parts with precision.
Applications
GH1104 high-temperature alloy bars and rods are widely used in industries requiring materials that can perform reliably in high-stress and high-temperature environments, such as:
Aerospace
In aerospace, GH1104 is essential for the manufacture of aero engine components, particularly combustion chambers, turbine blades, and exhaust systems. The alloy’s excellent resistance to heat and corrosion ensures the reliability and performance of critical aerospace components.
Power Generation
In power plants, GH1104 alloy is used in gas turbines, steam generators, and other high-heat applications where the alloy’s high-temperature strength and resistance to oxidation are vital for system efficiency.
Petrochemical Industry
In high-temperature and corrosive environments, GH1104 alloy is used in reactors, heat exchangers, and other critical components exposed to aggressive chemicals and extreme temperatures.
Marine
GH1104 is also used in marine applications, such as parts exposed to high temperatures, saltwater, and harsh chemical environments, ensuring durability and resistance to corrosion.
Advantages
Exceptional High-Temperature Stability
GH1104 alloy is designed to endure prolonged exposure to extreme temperatures, making it ideal for use in critical aerospace and industrial applications where failure is not an option.
Superior Corrosion and Oxidation Resistance
The alloy’s excellent resistance to corrosion and oxidation ensures long service life and reduces maintenance needs, making it a cost-effective solution for high-temperature applications.
Fatigue and Creep Resistance
With its superior fatigue and creep resistance, GH1104 maintains structural integrity even under repeated thermal cycling, making it ideal for components in aerospace engines that experience constant temperature fluctuations.
Versatile for Critical Applications
GH1104 alloy bar & rod is highly versatile, used in aerospace, power generation, petrochemical, and marine industries, offering excellent mechanical properties and high resistance to extreme conditions.
We ensure that all GH1104 high-temperature alloy bars and rods are carefully packaged to prevent any damage during transit. Our shipping options are flexible and designed to meet your needs, ensuring timely and safe delivery to your location.
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
Client Visits
Building Stronger Partnerships
FAQ
1. What is GH1104 alloy?
GH1104 is a high-temperature nickel-based alloy that offers excellent heat resistance, corrosion resistance, and mechanical strength, making it ideal for aerospace and high-temperature industrial applications.
2. In which industries is GH1104 alloy used?
GH1104 alloy is used in aerospace, power generation, petrochemical, and marine industries, where high-temperature performance and corrosion resistance are essential.
3. Can GH1104 alloy bars be welded?
Yes, GH1104 alloy bars and rods can be welded using standard welding techniques, making it versatile for various applications.
4. What is the temperature range GH1104 alloy can withstand?
GH1104 alloy can withstand high temperatures above 600°C, making it suitable for use in combustion chambers, gas turbines, and other high-heat applications.
5. What is the lead time for GH1104 alloy?
Typically, sample lead time is 7-10 days after payment confirmation. For bulk orders, the lead time will depend on the size and scope of the order.
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