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Email:sales8@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641

Specialized manufacturer of high temperature alloys, precision alloys and Incoloy,over 20 years.

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Whatsapp:+86 199 0611 9641

Email:sales8@dlx-alloy.com

Add:NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China

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Precision Alloy Wire

Precision at Its Finest 4J29 Kovar Wire in Soft Condition from Precision Alloy
Precision at Its Finest 4J29 Kovar Wire in Soft Condition from Precision Alloy
Precision at Its Finest 4J29 Kovar Wire in Soft Condition from Precision Alloy

Precision at Its Finest 4J29 Kovar Wire in Soft Condition from Precision Alloy

Product Details

4J29 Kovar wire banner

4J29 Kovar wire, a high-performance Precision Alloy , is renowned for its exceptional mechanical and physical properties. Manufactured to the highest standards of quality control, this alloy wire features a fine diameter and uniform structure, ensuring reliable performance across various industries. With outstanding resistance to heat, wear, and corrosion, 4J29 Kovar wire is perfect for applications in high-tech fields such as electronics, aerospace, medical devices, and automotive industries. Its superior tensile strength and flexibility make it indispensable for creating intricate electrical connections, precision sensors, and high-strength filaments.

Key Features of 4J29 Kovar Wire

  • High Precision: 4J29 Kovar wire is produced with extremely tight tolerances, ensuring that the diameter and mechanical properties are consistent throughout. This level of precision is crucial for applications where even the smallest deviation could cause significant issues.

  • Superior Mechanical Properties: The wire offers excellent tensile strength, fatigue resistance, and ductility, making it durable under harsh conditions. It can withstand high stress, repeated bending, and other extreme environments without failure or deformation.

  • Tailored Alloy Compositions: The alloy composition can be customized to meet specific application requirements, optimizing the wire's electrical, magnetic, and thermal properties. This flexibility allows it to excel in various industries.

  • High Surface Quality: The wire has a smooth, clean surface finish, which reduces friction and enhances its performance in wire-drawing, winding, and electrical contacts. This ensures better reliability in all applications.




4J29 Kovar wire details

4J29 Kovar wire comparison

Comparison Table: Kovar 4J29 vs. Alloy 42 ( 4J42 ) vs. 4J49 Fe-Ni-Cr

Parameter

Kovar 4J29

Alloy 42 (4J42)

4J49 Fe-Ni-Cr

Composition

29% Ni, 17% Co, 54% Fe

42% Ni, 58% Fe

42% Ni, 5% Cr, 53% Fe

CTE (ppm/°C, 20-400°C)

~5.0

~4.0–4.7 (20-300°C)

~5.5

Temperature Range

-50°C to 400°C

-40°C to 300°C

-50°C to 450°C

Curie Temperature

~435°C

~370°C

~390°C

Yield Strength (MPa)

~345

~310

~345

Tensile Strength (MPa)

~520

~520

~550

Density (g/cm³)

8.36

8.12

8.20

Applications

Vacuum tubes, microwave components

Semiconductor lead frames, seals

Semiconductor packaging, vacuum tubes

Oxidation Resistance

Excellent

Good

Excellent

Application Fields of 4J29 Kovar Wire

4J29 Kovar wire is used across several industries due to its versatile properties. Key application areas include:

  • Electronics Industry: In electronics, 4J29 Kovar wire is used for manufacturing micro-springs, connectors, and sensors. Its high precision and excellent electrical conductivity ensure stable connections and accurate sensing, making it essential for reliable electronic devices.

  • Aerospace and Defense: In aerospace and defense, 4J29 Kovar wire is used in critical components such as aircraft engine parts, missile guidance systems, and communication equipment. Its ability to resist high temperatures, extreme stress, and harsh environments ensures the safety and reliability of these high-stakes applications.

  • Medical Devices: The biocompatibility, strength, and corrosion resistance of 4J29 Kovar wire make it ideal for use in medical devices, including surgical instruments, orthopedic implants, and cardiovascular devices. These properties ensure patient safety and contribute to the longevity of medical implants.

  • Automotive Industry: 4J29 Kovar wire is used in the automotive industry for fuel injection systems, sensors, and electrical wiring. Its high durability and performance help improve vehicle efficiency and reduce maintenance costs, enhancing overall vehicle reliability.

4J29 Kovar wire process

4J29 Kovar wire application field

Advantages of 4J29 Kovar Wire

  • High-Precision Performance: 4J29 Kovar wire provides consistently precise dimensions and mechanical properties, ensuring accuracy in critical applications where deviations could cause system failure or reduced efficiency.

  • Durability in Harsh Environments: Its superior mechanical strength and resistance to corrosion, heat, and wear make 4J29 Kovar wire ideal for use in demanding environments such as aerospace, defense, and automotive industries.

  • Customization for Specific Applications: The ability to customize the alloy composition allows for optimization in electrical, magnetic, and thermal properties, making 4J29 Kovar wire adaptable to a wide range of industries and applications.

  • Superior Surface Quality: The smooth surface finish of 4J29 Kovar wire reduces friction, enhancing its performance in manufacturing processes like wire-drawing, winding, and electrical contacts, resulting in more reliable and efficient components.

Chemical Composition of 4J29 Kovar Wire

4J29 Kovar wire is primarily composed of nickel, iron, and cobalt, with precise alloying elements tailored to provide specific thermal and mechanical properties. The balance of these elements ensures that the wire performs well under high temperatures and extreme mechanical stress.

Packaging & Shipping

We ensure that 4J29 Kovar wire is securely packaged to avoid damage during transportation. Our high-quality packaging protects the wire from contamination and environmental factors, ensuring it arrives in excellent condition. Shipping details, lead times, and packaging options can be discussed with our team upon request.

4J29 Kovar wire testing equipment

OEM Service

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  • ABOUT US
  • About DLX ALLOY
  • CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

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  • About Our factory
  • Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

  • For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQ

What is your working time and contact information?
Our working hours are Monday to Saturday, 7:30 AM to 5:00 PM (Beijing time, GMT+08:00). During public holidays such as May 1-3, October 1-7, and Chinese New Year, our response times may be slower. Please feel free to email us during these periods, and we'll respond as soon as possible.

Do you provide free samples?
Yes, we offer free samples for testing purposes. However, buyers are responsible for the shipping costs associated with receiving samples.

What are your payment terms?
We accept a variety of payment methods, including T/T, L/C, D/A, D/P, Western Union, MoneyGram, and PayPal.

What is the lead time for orders?
Typically, sample lead time is 7 days after payment confirmation. For bulk orders, lead times may vary depending on order size and customization requirements.


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