High-Strength Precision Alloy 1J22 1J80 Wire for Automotive Manufacturing

Soft magnetic alloy wire in Precision Alloys is a high-performance product with outstanding properties. Specifically designed for applications requiring efficient control and manipulation of magnetic fields, this alloy wire features exceptional soft magnetic characteristics, making it highly suitable for electrical and electronic devices.

The alloy wire boasts high magnetic permeability, allowing it to efficiently conduct magnetic flux. This is critical in applications like transformers, inductors, and sensors, where the accurate control of magnetic fields is essential for performance. Moreover, the wire has low coercivity, meaning it can be easily magnetized and demagnetized, offering fast response to changing magnetic fields and enhancing device efficiency.

In addition to these excellent magnetic properties, the soft magnetic alloy wire is known for its good stability over time, ensuring that its magnetic properties remain consistent even in varying environmental conditions. Manufactured with precision, the wire meets strict quality standards, guaranteeing reliable performance in demanding and high-precision applications.

With its superior magnetic properties and reliable quality, this alloy wire is a vital component in the automotive and electronic industries, supporting the development of advanced technologies and systems.

Key Features

• High Magnetic Permeability: Ensures efficient conduction of magnetic flux for precise magnetic field control.

• Low Coercivity: Allows for easy magnetization and demagnetization, providing quick response to changes in magnetic fields.

• Stable Performance: Retains magnetic properties consistently over time and under different environmental conditions.

• Precision Manufacturing: Meets strict quality control standards to ensure high reliability and performance in demanding applications.

• Superior Durability: Designed to withstand the rigors of various industrial environments, ensuring longevity and reduced downtime.

Alloy Composition Table

Application Fields

• Automotive Manufacturing: Essential for the production of magnetic components like sensors, actuators, and motors in electric vehicles and conventional cars.

• Electronics & Electrical Devices: Used in transformers, inductors, magnetic coils, and sensors to ensure efficient operation and durability.

• Energy & Power Generation: Commonly applied in magnetic circuits and transformers for power distribution and regulation.

• Telecommunications: Plays a crucial role in the manufacture of components for signal transmission, including inductors and transformers.

• Precision Instrumentation: Utilized in high-precision sensors and gauges that require stable and responsive magnetic properties.

Manufacturing Process

1. Melting & Alloying
   The process begins with melting high-purity raw materials in an electric arc or induction furnace. The alloy is carefully refined to remove impurities and achieve the desired chemical composition.

2. Casting
   The refined molten alloy is cast into ingots or billets. These are then homogenized through heat treatment to eliminate segregation and ensure uniformity.

3. Wire Drawing
   The ingots are drawn into fine wire through a series of dies, reducing the wire to the required diameter while maintaining its structural integrity.

4. Annealing
   The drawn wire undergoes annealing at specific temperatures to relieve internal stresses, improving its ductility and magnetic properties.

5. Finishing & Quality Control
   The final wire is carefully inspected, and any necessary surface treatments, such as coating or polishing, are applied. Rigorous quality control ensures the product meets strict specifications and is ready for use in sensitive applications.

Advantages

• High Performance in Automotive Applications: The alloy wire provides excellent performance in automotive sensors and motors, enhancing vehicle reliability and efficiency.

• Precise Magnetic Control: Offers high efficiency in controlling magnetic flux, making it essential for devices where precise magnetic manipulation is required.

• Durable & Long-Lasting: The alloy’s resistance to environmental changes ensures a long service life, reducing maintenance costs.

• Customizable: The wire can be manufactured to meet specific dimensions and qualities, tailored for various industrial needs.

• Fast Response: Its low coercivity enables faster response times in dynamic environments, ideal for automotive and electronic systems.

• ABOUT US
• About DLX ALLOY

• CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

• 

• About Our factory

• Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

• For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

• 

• Client Visits

• Building Stronger Partnerships

• 

• We support all kinds of testing:

• 

FAQ

Q1: What is your working time and contact information?
A1: Our working hours are Monday to Saturday, from 7:30 AM to 5:00 PM (Beijing time, GMT+08:00). We observe public holidays during May 1-3, Oct 1-7, and Chinese New Year. Feel free to email us during these periods if you have any inquiries.

Q2: Do you provide free samples?
A2: Yes, we offer free samples for testing. The buyer is responsible for covering the shipping costs.

Q3: What are your payment terms?
A3: We accept various payment methods, including T/T, L/C, D/A, D/P, Western Union, MoneyGram, and PayPal.

Q4: What is the lead time for sample delivery?
A4: The sample lead time is typically 7 days after payment confirmation.

Q5: What industries use the soft magnetic alloy wire?
A5: It is commonly used in automotive manufacturing, electronics, power generation, telecommunications, and precision instrumentation.

Q6: Can this alloy wire be customized for specific applications?
A6: Yes, the alloy wire can be customized in terms of size, magnetic properties, and surface treatment to meet your exact requirements.