Factory Supplier High Strength Incoloy 800 Bar ASTM Standard Grade

Incoloy rods, made primarily from nickel, iron, and chromium, are high-performance alloy products known for their superior resistance to oxidation and corrosion at elevated temperatures. These rods are widely used across a variety of industrial sectors, particularly in harsh environments where durability and reliability are critical. The Incoloy 800 alloy, in particular, is one of the most versatile and sought-after materials for demanding applications.

Key Properties of Incoloy 800 Rods

High-Temperature Resistance
Incoloy 800 rods are designed to maintain structural integrity at high temperatures, often exceeding 1,000°C, depending on the specific grade of the alloy. This makes them ideal for use in environments where extreme heat is a constant factor.

Corrosion and Oxidation Resistance
The high chromium and nickel content of Incoloy 800 rods provides exceptional resistance to corrosion and oxidation, even in acidic and oxidizing environments. This makes them highly effective in reducing maintenance costs and increasing the service life of equipment.

Excellent Mechanical Strength
Incoloy 800 rods are known for their high tensile and yield strength. These attributes allow the rods to perform well under significant mechanical stress, providing durability in extreme conditions, even in high-pressure environments.

Thermal Stability and Creep Resistance
Incoloy 800 alloys have excellent thermal stability and can resist deformation (creep) when exposed to high temperatures over prolonged periods, making them suitable for use in critical applications like power generation and aerospace.

Weldability and Machinability
Incoloy rods can be welded and machined with standard techniques, providing flexibility in their application across various fabrication and construction projects.

Chemical Composition Requirement

Applications of Incoloy 800 Rods

Petrochemical and Refining Industries
Incoloy 800 alloy rods are commonly used in equipment exposed to high temperatures and corrosive gases, such as furnace tubes, heat exchangers, and piping systems. Their ability to withstand harsh chemical environments and high heat makes them a reliable choice.

Power Generation
These rods are essential in power generation applications like nuclear reactors, steam turbines, and boiler components, where heat resistance and mechanical strength are paramount. Incoloy 800 rods ensure safe and efficient operation of these critical systems.

Aerospace Components
Incoloy 800 rods are used in aerospace components such as jet engines and exhaust systems, which require superior stability, heat resistance, and corrosion resistance in high-stress, high-temperature environments.

Marine and Chemical Processing Equipment
The alloy’s resistance to saltwater, brine, and various acids makes Incoloy 800 rods an excellent choice for marine applications. They are used in valves, fittings, and other marine equipment where longevity and resistance to corrosion are vital.

Oil and Gas Industry
Incoloy 800 rods are utilized in well tubing, casing, and completion equipment in the oil and gas industry. They provide exceptional resistance to sour gas, high-pressure conditions, and other harsh environments commonly encountered in oil extraction processes.

Manufacturing Process of Incoloy 800 Rods

Incoloy 800 rods are produced through a precision manufacturing process that includes melting, casting, forging, and machining. These rods undergo rigorous testing to meet ASTM standards for strength, corrosion resistance, and durability. The controlled manufacturing process ensures that each rod retains optimal mechanical properties and can perform effectively in high-temperature, high-stress applications.

Benefits of Incoloy 800 Rods

Longevity and Durability
Incoloy 800 rods are designed for longevity, with superior resistance to corrosion and heat that reduces the need for frequent maintenance or part replacements. Their durability in extreme environments results in reduced operational costs over time.

Enhanced Safety and Reliability
The stability and mechanical strength of Incoloy rods in extreme conditions contribute to safer operations, especially in industries where failure can lead to costly downtime or catastrophic consequences.

Cost-Effectiveness in High-Performance Applications
Although the initial investment in Incoloy rods may be higher, the extended service life and reduced maintenance costs make them a cost-effective solution for high-performance applications in harsh environments.

• ABOUT US
• About DLX ALLOY

• CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

• 

• About Our factory

• Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

• For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

• 

• Client Visits

• Building Stronger Partnerships

• 

• We support all kinds of testing:

• 

FAQ

Q1: What is Incoloy made of?
A1: Incoloy is a family of nickel-iron-chromium alloys designed for high-temperature and corrosion-resistant applications. Incoloy 800 rods are specifically engineered for harsh industrial environments.

Q2: What are the main advantages of using Incoloy 800 rods?
A2: Incoloy 800 rods offer exceptional resistance to high temperatures, corrosion, and oxidation, combined with excellent mechanical strength, making them ideal for use in a variety of demanding industries.

Q3: In which industries are Incoloy 800 rods commonly used?
A3: Incoloy 800 rods are widely used in petrochemical, power generation, aerospace, marine, chemical processing, and oil and gas industries due to their ability to perform in extreme conditions.

Q4: Can Incoloy 800 rods be welded?
A4: Yes, Incoloy 800 rods can be welded using standard welding techniques, providing flexibility for fabrication and construction in various industrial applications.

Q5: What temperature range can Incoloy 800 rods withstand?
A5: Incoloy 800 rods are capable of withstanding temperatures exceeding 1,000°C (1,832°F), depending on the specific alloy grade.

Q6: Are Incoloy 800 rods resistant to stress corrosion cracking?
A6: Yes, Incoloy 800 rods exhibit excellent resistance to stress corrosion cracking, making them suitable for use in environments prone to such issues.